Ball Horticultural



In our tour began in Stratford at a young plug producer, they had 22 acres of greenhouse space dedicated to mostly plug production with a little bit of finishing when they have the space. We went through their process for seed sowing, and we found many differences compared to home. They use polystyrene rather than polyethylene trays (they also done call them trays), these trays are less space and weight efficient but for some reason their purchasers want them.



They also are pretty seriously automated, they say that they aren’t but I was still doing seeding by hand at my old farm. The industry makes use of vacuum seeders which do 90% of the work. Trays are loaded in one end, given a serving of soil, given a hole for the seed, given a seed, then topped with soil and watered.


They also have volume at the level that they can keep entire sections of greenhouses at a certain temperature and move crop in versus controlling the greenhouse to fit the crop.


They have a rail system throughout so they can move benches to new houses if needed.


When they sell a tray of plugs a buyer wants all of the plugs to have plants, but often a plant will die or fail to germinate and so pugs have to be replaced. A machine takes a picture of the plugs from above and assesses if there are missing plants, then shoots a stream of air and knocks out the dead plug. Workers then come in and replace the missing ones.



The rest of our day was spent understanding seed operations and the office side of horticulture. Cara was very happy, not my cup of tea though (so to speak).



We did however get to see new varieties that have never been trialed before.



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